K Combination Grinding Beam
WEBER K Combination unit
Plates of different thickness are cut by means of different procedures and with different cutting parameters. Furthermore, plates of different thickness have different characteristics, which influence burr formation. The thicker a plate, the greater the thickness differences after cutting, due to warping and burr formation.
WEBER has been offering a solution to this problem for several years. The advantages offered by a flexible grinding beam and the performance of a grinding roller - optimized and combined in one grinding station – yield perfect results.
Grinding Roller
WEBER GD Grinding roller
For surface finishing, WEBER uses its GD grinding roller: A perfect surface finish and ideal deburring are achieved in a single operating sequence. The grinding pressure is generated by positioning the roller downwards below the zero level. When the roller approaches the workpieces, the rubber coating of the roller is pushed inwards. The restoring force of the roller is thus the grinding force. Grinding rollers are available with different diameters and rubber hardness and can be adapted to all parts to be ground.
Planetary Head
WEBER DR Planetary head
WEBER uses its planetary head technology for all-round edge machining with cup brushes. In this process, several rotating brushes arranged in groups are given an additional turning motion. This means that the brushes work at the ideal angle on the workpiece. In the patented WEBER solution, the tools of adjacent heads overlap in a way that ensures that there are no gaps during machining. As an alternative, we at WEBER also construct a two-row arrangement in which each tool carrier is equipped with six brushes.
Bolt Grinding Beam
WEBER STC Bolt grinding beam
With this grinding beam system, WEBER has taken machining of thick and uneven plates to a new level: A constant grinding quality, a high material throughput and low operating costs due to a high grinding belt operating life are characteristic for this technology. This function is simple, but well conceived. The grinding belt is pre-tensioned downward by a few millimetres and held in a flat position. Due to the long contact surfaces with the workpieces, it makes a stronger impact on all edges without creating secondary burrs. The pre-tension compensates for existing thickness differences between one part and another by itself and therefore makes economic multiple feeding possible – an enormous advantage, especially for small parts.
Brush Rollers
WEBER BS Brush rollers
The BS brush rollers are used for removing secondary burrs after grinding or milling. They machine the surface and to some extent the edges. For system-related reasons, the rounding action is much more effective on the transverse edges than on the longitudinal edges that are barely rounded. The BS brush rollers improve the surface quality, change the surface roughness or surface structure. They also make it possible to remove material residue after grinding or milling without damaging the surface.
Brush System
WEBER MRB Brush system
When round brushes are used, several rotating heads are also arranged next to each other. The meshing of the brushes during the combing procedure and two brushes per head create even machining results along the entire operating width. The modular design of the brush heads allows for problem-free machining of each part with the procedure it requires. This arrangement works perfectly for any material thickness starting from one millimeter.
CBF Grinding Beam
CBF Grinding beams
The patented WEBER CBF system presses the grinding belt against the workpiece via a segmented grinding beam. In this way, diverse grinding patterns are possible with an easily adjustable line length. Even machining thicker metal sheets is no problem for this system – and it is all accomplished with a longer grinding belt service life and lower material heating.
Grinding Roller
WEBER GD Grinding roller
For surface finishing, WEBER uses its GD grinding roller: A perfect surface finish and ideal deburring are achieved in a single operating sequence. The grinding pressure is generated by positioning the roller downwards below the zero level. When the roller approaches the workpieces, the rubber coating of the roller is pushed inwards. The restoring force of the roller is thus the grinding force. Grinding rollers are available with different diameters and rubber hardness and can be adapted to all parts to be ground.
Planetary Head
WEBER DR Planetary head
For surface finishing, WEBER uses its GD grinding roller: A perfect surface finish and ideal deburring are achieved in a single operating sequence. The grinding pressure is generated by positioning the roller downwards below the zero level. When the roller approaches the workpieces, the rubber coating of the roller is pushed inwards. The restoring force of the roller is thus the grinding force. Grinding rollers are available with different diameters and rubber hardness and can be adapted to all parts to be ground.
Bolt Grinding Beam
WEBER STC Bolt grinding beam
For surface finishing, WEBER uses its GD grinding roller: A perfect surface finish and ideal deburring are achieved in a single operating sequence. The grinding pressure is generated by positioning the roller downwards below the zero level. When the roller approaches the workpieces, the rubber coating of the roller is pushed inwards. The restoring force of the roller is thus the grinding force. Grinding rollers are available with different diameters and rubber hardness and can be adapted to all parts to be ground.
Grinding Roller
WEBER GD Grinding roller
For surface finishing, WEBER uses its GD grinding roller: A perfect surface finish and ideal deburring are achieved in a single operating sequence. The grinding pressure is generated by positioning the roller downwards below the zero level. When the roller approaches the workpieces, the rubber coating of the roller is pushed inwards. The restoring force of the roller is thus the grinding force. Grinding rollers are available with different diameters and rubber hardness and can be adapted to all parts to be ground.
Planetary Head
WEBER DR Planetary head
WEBER uses its planetary head technology for all-round edge machining with cup brushes. In this process, several rotating brushes arranged in groups are given an additional turning motion. This means that the brushes work at the ideal angle on the workpiece. In the patented WEBER solution, the tools of adjacent heads overlap in a way that ensures that there are no gaps during machining. As an alternative, we at WEBER also construct a two-row arrangement in which each tool carrier is equipped with six brushes.
Bolt Grinding Beam
WEBER STC Bolt grinding beam
With this grinding beam system, WEBER has taken machining of thick and uneven plates to a new level: A constant grinding quality, a high material throughput and low operating costs due to a high grinding belt operating life are characteristic for this technology. This function is simple, but well conceived. The grinding belt is pre-tensioned downward by a few millimetres and held in a flat position. Due to the long contact surfaces with the workpieces, it makes a stronger impact on all edges without creating secondary burrs. The pre-tension compensates for existing thickness differences between one part and another by itself and therefore makes economic multiple feeding possible – an enormous advantage, especially for small parts.
Brush Rollers
WEBER BS Brush rollers
The BS brush rollers are used for removing secondary burrs after grinding or milling. They machine the surface and to some extent the edges. For system-related reasons, the rounding action is much more effective on the transverse edges than on the longitudinal edges that are barely rounded. The BS brush rollers improve the surface quality, change the surface roughness or surface structure. They also make it possible to remove material residue after grinding or milling without damaging the surface.
Brush System
WEBER MRB Brush system
When round brushes are used, several rotating heads are also arranged next to each other. The meshing of the brushes during the combing procedure and two brushes per head create even machining results along the entire operating width. The modular design of the brush heads allows for problem-free machining of each part with the procedure it requires. This arrangement works perfectly for any material thickness starting from one millimeter.
K Combination Grinding Beam
WEBER K Combination unit
Plates of different thickness are cut by means of different procedures and with different cutting parameters. Furthermore, plates of different thickness have different characteristics, which influence burr formation. The thicker a plate, the greater the thickness differences after cutting, due to warping and burr formation.
WEBER has been offering a solution to this problem for several years. The advantages offered by a flexible grinding beam and the performance of a grinding roller - optimized and combined in one grinding station – yield perfect results.
Grinding Roller
WEBER GD Grinding roller
For surface finishing, WEBER uses its GD grinding roller: A perfect surface finish and ideal deburring are achieved in a single operating sequence. The grinding pressure is generated by positioning the roller downwards below the zero level. When the roller approaches the workpieces, the rubber coating of the roller is pushed inwards. The restoring force of the roller is thus the grinding force. Grinding rollers are available with different diameters and rubber hardness and can be adapted to all parts to be ground.
Planetary Head
WEBER DR Planetary head
WEBER uses its planetary head technology for all-round edge machining with cup brushes. In this process, several rotating brushes arranged in groups are given an additional turning motion. This means that the brushes work at the ideal angle on the workpiece. In the patented WEBER solution, the tools of adjacent heads overlap in a way that ensures that there are no gaps during machining. As an alternative, we at WEBER also construct a two-row arrangement in which each tool carrier is equipped with six brushes.
Bolt Grinding Beam
WEBER STC Bolt grinding beam
With this grinding beam system, WEBER has taken machining of thick and uneven plates to a new level: A constant grinding quality, a high material throughput and low operating costs due to a high grinding belt operating life are characteristic for this technology. This function is simple, but well conceived. The grinding belt is pre-tensioned downward by a few millimeters and held in a flat position. Due to the long contact surfaces with the workpieces, it makes a stronger impact on all edges without creating secondary burrs. The pre-tension compensates for existing thickness differences between one part and another by itself and therefore makes economic multiple feeding possible – an enormous advantage, especially for small parts.
Brush Rollers
WEBER BS Brush rollers
The BS brush rollers are used for removing secondary burrs after grinding or milling. They machine the surface and to some extent the edges. For system-related reasons, the rounding action is much more effective on the transverse edges than on the longitudinal edges that are barely rounded. The BS brush rollers improve the surface quality, change the surface roughness or surface structure. They also make it possible to remove material residue after grinding or milling without damaging the surface.
Brush System
WEBER MRB Brush system
When round brushes are used, several rotating heads are also arranged next to each other. The meshing of the brushes during the combing procedure and two brushes per head create even machining results along the entire operating width. The modular design of the brush heads allows for problem-free machining of each part with the procedure it requires. This arrangement works perfectly for any material thickness starting from one millimeter.
K Combination Grinding Beam
WEBER K Combination unit
Plates of different thickness are cut by means of different procedures and with different cutting parameters. Furthermore, plates of different thickness have different characteristics, which influence burr formation. The thicker a plate, the greater the thickness differences after cutting, due to warping and burr formation.
WEBER has been offering a solution to this problem for several years. The advantages offered by a flexible grinding beam and the performance of a grinding roller - optimized and combined in one grinding station – yield perfect results.
TTK Principal
TTK Functional principle
The distinctive feature of the WEBER TTK: our own in-house developed dressing unit for the deburring of coated sheets. This innovation enables deburring and grinding results, which totally satisfy all requirements of the generator manufacturer – without additional expense for the coated sheet manufacturer.
TTK Dressing
TTK Dressing Unit
A dressing unit, which was specially designed by WEBER for this application, prepares the grinding belt. Handling this is very simple: the belt needs only to be put on to the grinding head, the automatic mode takes care of the rest. The grinding belt can be changed quickly in just a few steps by a single person. Thanks to WEBER technology, the grinding belt lasts several weeks.