TTK Principal
TTK Functional principle
The distinctive feature of the WEBER TTK: our own in-house developed dressing unit for the deburring of coated sheets. This innovation enables deburring and grinding results, which totally satisfy all requirements of the generator manufacturer – without additional expense for the coated sheet manufacturer.
TTK Dressing
TTK Dressing Unit
A dressing unit, which was specially designed by WEBER for this application, prepares the grinding belt. Handling this is very simple: the belt needs only to be put on to the grinding head, the automatic mode takes care of the rest. The grinding belt can be changed quickly in just a few steps by a single person. Thanks to WEBER technology, the grinding belt lasts several weeks.
Grinding Roller
WEBER GD Grinding roller
For surface finishing, WEBER uses its GD grinding roller: A perfect surface finish and ideal deburring are achieved in a single operating sequence. The grinding pressure is generated by positioning the roller downwards below the zero level. When the roller approaches the workpieces, the rubber coating of the roller is pushed inwards. The restoring force of the roller is thus the grinding force. Grinding rollers are available with different diameters and rubber hardness and can be adapted to all parts to be ground.
Planetary Head
WEBER DR Planetary head
For surface finishing, WEBER uses its GD grinding roller: A perfect surface finish and ideal deburring are achieved in a single operating sequence. The grinding pressure is generated by positioning the roller downwards below the zero level. When the roller approaches the workpieces, the rubber coating of the roller is pushed inwards. The restoring force of the roller is thus the grinding force. Grinding rollers are available with different diameters and rubber hardness and can be adapted to all parts to be ground.
Brush Rollers
WEBER BS Brush rollers
The BS brush rollers are used for removing secondary burrs after grinding or milling. They machine the surface and to some extent the edges. For system-related reasons, the rounding action is much more effective on the transverse edges than on the longitudinal edges that are barely rounded. The BS brush rollers improve the surface quality, change the surface roughness or surface structure. They also make it possible to remove material residue after grinding or milling without damaging the surface.
Brush System
WEBER MRB Brush system
When round brushes are used, several rotating heads are also arranged next to each other. The meshing of the brushes during the combing procedure and two brushes per head create even machining results along the entire operating width. The modular design of the brush heads allows for problem-free machining of each part with the procedure it requires. This arrangement works perfectly for any material thickness starting from one millimeter.
Wet Grinding
WEBER Wet grinding technology
Our many years of experience and sophisticated technology make WEBER‘s wet-grinding systems our customers‘ first choice. Our time-tested technology creates first-class results. In addition, WEBER‘s special focus is on the cost-effective and environment-friendly design of our systems. The cleaning systems required for the grinding fluid are highly economical to operate and stand out due to their simple operation, cleaning and maintenance.
Grinding Roller
WEBER GD Grinding roller
For surface finishing, WEBER uses its GD grinding roller: A perfect surface finish and ideal deburring are achieved in a single operating sequence. The grinding pressure is generated by positioning the roller downwards below the zero level. When the roller approaches the workpieces, the rubber coating of the roller is pushed inwards. The restoring force of the roller is thus the grinding force. Grinding rollers are available with different diameters and rubber hardness and can be adapted to all parts to be ground.
Planetary Head
WEBER DR Planetary head
WEBER uses its planetary head technology for all-round edge machining with cup brushes. In this process, several rotating brushes arranged in groups are given an additional turning motion. This means that the brushes work at the ideal angle on the workpiece. In the patented WEBER solution, the tools of adjacent heads overlap in a way that ensures that there are no gaps during machining. As an alternative, we at WEBER also construct a two-row arrangement in which each tool carrier is equipped with six brushes.
Brush Rollers
WEBER BS Brush rollers
The BS brush rollers are used for removing secondary burrs after grinding or milling. They machine the surface and to some extent the edges. For system-related reasons, the rounding action is much more effective on the transverse edges than on the longitudinal edges that are barely rounded. The BS brush rollers improve the surface quality, change the surface roughness or surface structure. They also make it possible to remove material residue after grinding or milling without damaging the surface.
Brush System
WEBER MRB Brush system
When round brushes are used, several rotating heads are also arranged next to each other. The meshing of the brushes during the combing procedure and two brushes per head create even machining results along the entire operating width. The modular design of the brush heads allows for problem-free machining of each part with the procedure it requires. This arrangement works perfectly for any material thickness starting from one millimeter.
Wet Grinding
WEBER Wet grinding technology
Our many years of experience and sophisticated technology make WEBER‘s wet-grinding systems our customers‘ first choice. Our time-tested technology creates first-class results. In addition, WEBER‘s special focus is on the cost-effective and environment-friendly design of our systems. The cleaning systems required for the grinding fluid are highly economical to operate and stand out due to their simple operation, cleaning and maintenance.
Grinding Pattern
M Grinding patterns
The WEBER M creates a sophisticated surface finish for high-end products. Whether short line, long line or duplo finish – the number of variations is virtually unlimited. It is a matter of course that this is achieved with absolutely consistent WEBER quality.
Grinding Roller
WEBER GD Grinding roller
For surface finishing, WEBER uses its GD grinding roller: A perfect surface finish and ideal deburring are achieved in a single operating sequence. The grinding pressure is generated by positioning the roller downwards below the zero level. When the roller approaches the workpieces, the rubber coating of the roller is pushed inwards. The restoring force of the roller is thus the grinding force. Grinding rollers are available with different diameters and rubber hardness and can be adapted to all parts to be ground.
Grinding Beam
M-CBF Grinding beams
The patented WEBER CBF system presses the grinding belt against the workpiece via a segmented grinding beam. In this way, diverse grinding patterns are possible with an easily adjustable line length. Even machining thicker metal sheets is no problem for this system – and it is all accomplished with a longer grinding belt service life and lower material heating.
Brush Rollers
WEBER BS Brush rollers
The BS brush rollers are used for removing secondary burrs after grinding or milling. They machine the surface and to some extent the edges. For system-related reasons, the rounding action is much more effective on the transverse edges than on the longitudinal edges that are barely rounded. The BS brush rollers improve the surface quality, change the surface roughness or surface structure. They also make it possible to remove material residue after grinding or milling without damaging the surface.
Grinding Pattern
M Grinding patterns
The WEBER M creates a sophisticated surface finish for high-end products. Whether short line, long line or duplo finish – the number of variations is virtually unlimited. It is a matter of course that this is achieved with absolutely consistent WEBER quality.
Grinding Rollers
M-GD Grinding rollers
The WEBER M-GD grinding roller is process-controlled pressed against the workpiece, and thus creates a perfect grinding pattern of absolutely consistent, best quality. The grinding operation is controlled by the leading edge and trailing edge. This prevents damage to the grinding belt, thus lengthening the service life of the grinding belt and further increasing the efficiency of the machine.
Grinding Beam
M-CBF Grinding beams
The patented WEBER CBF system presses the grinding belt against the workpiece via a segmented grinding beam. In this way, diverse grinding patterns are possible with an easily adjustable line length. Even machining thicker metal sheets is no problem for this system – and it is all accomplished with a longer grinding belt service life and lower material heating.
Brush Rollers
M-BS Brush rollers
The secret of the WEBER M: the newly developed oscillating brush system M-BS creates every imaginable brush pattern. Up to 2000 strokes per minute enables the duplo finish (grinding and brushing) in just one pass. And that at extremely high feed speeds. The system operates extremely uniformly – fluctuations in quality are thus a thing of the past.