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Handling system for unloading a conveyor belt.

Handling system for unloading a conveyor belt. Our modular palletizing and sorting system offers comprehensive solutions for sorting, stacking and handling workpieces. Originally developed as a follow-up process to the WEBER sanding machine, it serves as a seamless interface to further processing steps. In addition, our system enables conveyor belts to be unloaded independently of the upstream machining process.

 


WEBER Model HS-4-1000 and HS-6-2000

Unloading conveyor belts of all kinds

Our handling systems, consisting of the core components industrial robot, optical recognition system and conveyor belt, localize and identify the workpieces entering the cell. These are taught in fully automatically by the system and placed intelligently on a Euro pallet.

Human Machine Interface
The operator can easily activate teach mode and monitor the current process via the "Rob Simple Control" touch panel user interface. These are gripped intelligently depending on the workpiece's center of gravity and geometry. The gripping point of the workpieces is automatically recognized by the system so that the operator does not need any programming or robot knowledge. This process has been patented!

Automatic tool changer
The system can be equipped with various tools to ensure the handling of a wide range of workpieces. The gripping point is determined autonomously with the entire tool portfolio, without the machine operator having to perform a single work step.

 

WEBER HS-4-1000

Thanks to their modular design, our handling systems can be easily integrated into a wide variety of predecessor machines. By integrating a roller conveyor into the handling cell, it is possible to combine it with a pallet station, which in turn enables complete automation of production. The HS-4-1000 variant, which can be optionally equipped with an extended conveyor belt, is particularly outstanding. This version offers decisive advantages in terms of set-up time for oversized workpieces.

HS-4-1000 with extended conveyor belt
The extended conveyor belt makes it possible to manually remove non-manipulable workpieces, enabling a seamless combination of autonomous robot handling and manual operation. A large number of workpieces can then be placed at the outlet on the existing roller conveyor, for example at the end of a production line, for manual removal.

 

Technical specification

Workpiece size 20 x 20 mm to 750 x 750 mm
Workpiece geometry Flat workpieces, any free form
Workpiece material Metal, wood, plastic
Load capacity max. 8,4 kg
Working width max. 1350 mm
Cycle time approx. 25 parts/min.
Max. stacking area 1200 x 800 x 370 mm
Robot type Stäubli TS2-100
 

 

CSM WEBER Automation HS4-1000

WEBER HS-6-2000

The HS-6-2000 was specially developed to meet the challenges of handling larger and heavier workpieces. This innovative handling system is based on a powerful industrial robot, an advanced optical recognition system and an efficient conveyor belt. The automation technology enables the precise localization and identification of incoming workpieces. These are automatically learned and intelligently and optimally placed on a Euro pallet.

The HS-6-2000 can be seamlessly combined with a pallet station and can be easily integrated into existing systems thanks to its modular design. The 6-axis industrial robot from Stäubli ensures impressively low cycle times, which further increases the efficiency of the entire system. This advanced automation solution sets new standards in the handling and processing of larger and heavier workpieces.

 

Technical Specifications

Workpiece size 20 x 20 mm to 1200 x 1200 mm
Workpiece geometry Flat workpieces, any free form
Workpiece material Metal, wood, plastic
Load capacity max. 25 kg
Working width max. 1600 mm
Cycle time approx. 13 Teile/Min.
Max. stacking area 1200 x 800 x 500 mm
Robot type Stäubli TX2-160L
 
 
Available Options For These Models

HS-4-1000 / HS-6-2000
Options
 

Roller conveyor
A roller conveyor at the pallet infeed can serve as an additional buffer space for empty or loaded pallets and, in combination with impact protection, offers protection against damage, e.g. from industrial trucks.
damage, e.g. by industrial trucks.

Pallet station
The integration of a pallet station enables completely unmanned production and is available from WEBER in different versions with any number of stations. Loading and
Loading and unloading with driverless transport systems is also possible with this option, which achieves a high degree of automation in company logistics.

Pallet magazine
The pallet magazine enables the provision of more than 20 load carriers and thus provides further relief for company logistics.

Transfer roller conveyor
The transfer roller conveyor enables the manual handling of oversized workpieces and is compactly adapted to the size of a Euro pallet, which means that it can also be used in combination with an automated pallet station, for example.

Weber Model HS6 2000-1
  • csm_Rollenbahn_Webseite 640 x 640
  • csm_Palettenbahnhof_Webseite 640 x 640
  • csm_Palettenmagazin_Webseite 640 x 640
  • csm_Transferrollenband_Webseite 640 x 640